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No. 1669, Huolishan Road, Ma'anshan, Anhui, China, 243000
PRODUCTS
ZLD-A2 filling and capping machine
Item No.: LH-ZLD-A2
ZLD-A2 is a small, higher efficiency, stable and wide range of applications spout pouch filling and capping machine. It is suited to fill low and large-viscosity liquid.
Model: LH-ZLD-A2
HS: 842230
Driven Type: Pneumatic & electric power-driven
Model: LH-ZLD-A2
HS: 842230
Driven Type: Pneumatic & electric power-driven
Description
Video
Warranty & After-sales service
Selection reference
Applications
Features
Technical data
- The stand-up pouch is a popular international packaging shape. It is also called Spout Pouch, Doypack, and Pre-shaped bags. It is a novel form of packaging, with diverse modeling, reliable measurement, capping firm, easy-to-use, and low-cost packaging materials, etc.
- ZLD-A2 is an upgraded small, smart, higher efficiency, stable, and wide range of applications filling and capping machine. Except for manual hanging pouches, other processes are automatic, such as sending pouches, sending caps, filling, capping, pouch unloading, counting, etc. It suits almost liquid, and semi-liquid with different viscosities, such as drinking water; fruit flavor drinks, energetic drinks, fruit juice; jelly, grass jelly, ice pop; milk, mixing flavor yogurt; honey, sport gel; fruit jam, jam, tomato sauce, salad dressing; shampoo, laundry liquid, detergents; cooking oil. It is suited to fill low and high-viscosity liquid. It is an ideal choice for small and medium-sized enterprises.
Features
- Spout Position: Top Center & Corner
- Types of Pouches: Stand-Up, Two and Three Side Seal, and Side Gusset
- Small, Smart, Stable, Simple, Safe, Reliable and practical machinery.
- User-friendly design and visualization operation (Touch screen + PLC control system).
- Horizontal transfer pouches. Automatic capping. No pouch no filling; no cap no filling.
- Quick changeover to another pouch size and other shaped pouches.
- Piston pump filling. It is good at feeding viscous fluid, paste and small particles (3*3*3mm). Filling Accuracy≤±1%.
- Clean in Place without spilling and spraying.
- Hygienic design for Food contact products.
- Stainless steel construction, All machine parts, in contact with liquid, are made out of stainless steel 304 and food-grade material.
- Complete machine in corrosion-free execution.
- DeltaR PLC+ DeltaR / WeinviewR touch screen+ OmronR Power supply & photoelectric +AirTACR Cylinder + AutonicsR Fiber Optic Sensors
Technical data
| Model | ZLD-A2 | |
| Production capacity | 500-1800 pouches/hour | |
| Filling nozzle | 2 | |
| Capping head | 2 | |
| Piston pump | 2 | |
| Once Filling capacity | 30~300ml(customizable) | |
| Continuous filling times | 3 | |
| Max. Filling capacity | 600ml | |
| Liquid temp. | -20 to 110℃ (-4 to 230℉) | |
| Filling Accuracy | ≤±1% | |
| Power input (customizable) | 220V 50Hz 0.6 KW | |
| Air Consumption | 0.6-0.8 Mpa 0.60m3/min | |
| Net weight | 180kg | |
| Overall dimension | 1760*600*1400mm | |
| Gross weight | 220kg | |
| Packaging dimension | 1450*800*1550mm | |
| Spout Pouch Data reference | ||
| Material | PET/PE/NY/CPP/AL/CPP various 2-layer, 3-layer composite film | |
| Inner diameter of spout | 8.6mm,10mm,12mm, 13mm (Choose one or customizable) | |
| Spout position | Center spout | Corner spout |
| Max. height | ≤230mm (customizable) | ≤230mm (customizable) |
| Max. width | ≤150mm (customizable) | ≤135mm (customizable) |
| Max. length of bottom | ≤80mm (customizable) | ≤80mm (customizable) |
Warranty and shelf life
A different model is equipped with corresponding free spare parts and tools.12-month warranty, lifetime service.
We provide 1 printed manual and 1 USB disk, which contain detailed instruction videos on how to install, operate, maintain, and repair.
We provide 24-hour online aftersales service via WhatsApp, WeChat, Messenger, and email.
Through the above methods, Since the company was founded in October 2013, there has been no customer need to provide onsite services. Greatly reduces maintenance costs for customers.
Operation Video of ZLD (Thumbnails)
We supply a printed manual, a USB disk that saves operation videos (shows how to operate, repair, and maintain, etc.), and online service. You also can download it online.
Upgraded version 2023 How to quickly start ZLD Series filling and capping machine
How to choose a fit model
- One filling and capping machine only can screw 1 size kind of spout & cap.
- The spout pouch volume range;
- The filling products; It is better if there is a video showing the viscosity.
- We also need about 200 of your pouch samples to test the machine and pouch before delivery.
- A1 / A2 suit to screw normal caps; B1 / B2 suit to screw anti-choking caps.
- A1 / B1 has 1 group piston pump (2 pump body) to feed; A2 / B2 has 2 groups piston pump (2 pump body*2) to feed.
- About the production speed
A. The pouch volume, bigger bag slower speed;
B. The product viscosity, higher viscosity slower speed;
C. The inner diameter of the spout.
Take drinking water as an example (according to skilled worker experience data):
| Pouch volume | ZLD-A1/B1 | ZLD-A2/B2 |
| 50ml | 1400-1800 BPH | 1400-1800 BPH |
| 100ml ~ 200ml | 1200-1800 BPH | 1200-1800 BPH |
| 300ml | 800-1400 BPH | 800-1400 BPH |
| 500ml | 600-1000 BPH | 800-1,200 BPH |
| 600ml | 500-800 BPH | 800-1200 BPH |
- Optional device
- Spout pouches (only for spouts with 2 grooves) hung rail. One clip can hang 50-55 spout pouches at a time. It can reduce the workload of the operator and improve work efficiency.
- Anti-drip filling valve. This design suits milk, cheese sauce, yogurt, high-viscosity liquid, and gel, it can suck the excess back to the pipeline after filling, to avoid dripping and spraying to the outside of the spout pouch and the machine.
- Aseptic filling (3-gear FFU575*575mm Laminar fan filter unit). https://youtu.be/jeAuufyt4I4 Install this air filter unit on the top of the machine to ensure that the inside of the machine is an aseptic airtight space.
- UV sterilizer unit 20W *2 pcs. Two ultraviolet lamps are installed inside the machine, which can sterilize the spout pouches and caps.
- Acrylic (PMMA) Observation window. Easy to observe the internal operation/status of the machine.
- SUS 304 pipe TIG welding (Pipe argon-filled & back purging). The welding processes of pipe fittings are particularly suitable for the feeding of milk, cheese sauce, yogurt, dairy, high-viscosity liquid, gel. No cleaning dead Angle and no garbage.
- Rinse the spout device. Automatically rinse the outside of the spout between filling and capping; automatically discharge.
- 1460*460*310mm Conveyor. Automatic delivery of finished products
- HP-241B Hot ribbon coding machine (Semi-auto coding printer). Coding spout pouches before filling (before hanging into the machine), such as production date, batch code, etc.
