BD1410B3 Filling and Sealing Machine

Applications

1. The irregular shape bag is a popular liquid packaging shape. It is also called pre-shaped bag, stick bag, sachet, stand-up pouch, spout pouch, bottle shape pouch, fruit shape pouch, etc. It is a novel form of customized flexible packaging, diverse modeling, reliable measurement, seal firm, easy to use, and low-cost packaging materials, etc.
2. BD1410B3 filling and sealing machine is widely used in liquid products such as fruit flavor drinks, energetic drinks, fruit juice; jelly, grass jelly, ice pop, ice lolly, popsicle; milk, mixing flavor yogurt; egg tofu, honey, sports gel; fruit jam, jam, tomato sauce, salad dressing; shampoo, laundry liquid, detergents; cooking oil. It suits to fill low and large viscosity liquid.

Features
It adopts SUS 304 stainless steel material and food-grade silicone tube; Delta PLC+ Delta touch screen+ CHINT electrical equipment+ Omron Power supply + Omron proximity switch + AirTAC  Cylinder + WSNS Pneumatic Components.

1. SUS304 stainless steel and food-grade material.
2. Delta PLC system and English man-machine visualization operation interface (Delta touch screen). The PLC is upgraded from DVP32EC to DVP60EC, that is, the original I/O=32 was upgraded to I/O=60.
3. The filling and sealing group is upgraded from 2 independent stations to 4 independent stations(BD1410A2/B3)
4. Unique anti-drip valve and filling nozzles design, no leaking filling, and save cost.
5. Unique sanitary pneumatic piston pump design. It improves the filling volume control accuracy by less than ±1%. BD1410B2→ BD1410B3 is upgraded from the original 2 sets 4 piston pump bodies are upgraded to 4 sets 2 piston pump bodies.
6. Adjustable filling volume.
7. Unique sealing part design, seal suitable location, firm, safety.
8. Reorganized functional modules, smaller, more independent, and easier to maintain.
9. On the basis of the original 2 mushroom push-button start switches, 4 sets of toggles are added, which is more convenient to operate and faster in production. Compared with before the upgrade, it can increase by 300-500 per hour (1 operator), and 800-1200 per hour (2 operators)...

Technical data

Model	BD1410B3
Packing rate	500-4500 b/h
Filling nozzles	8
Workstation	4
Filling accuracy	≤±1%
Liquid temp.	≤95℃
Filling volume	See below
Piston pump	110ml	210ml	310ml
Once Filling	10~100ml	20~200ml	30~300ml
Max. Con. filling	3 times	3 times	3 times
Max. Filling	300ml	600ml	900ml
Sealed height	2mm
Power input	220V 50Hz
Power	0.8-1.6 Kw
Air Pressure	0.6-0.8 Mpa
Air Consumption	0.50-0.75 m3/min
Net weight	≈220 kg
Overall	1.25*0.7*1.35m3
Gross weight	≈270 kg
Packaging	1.35x0.9x1.45m3
Bag material	Composite PP; PE; PA; AL; NY; etc. pre-shaped bag

How to select which model suits your products

Please consider the following questions, which will help you choose a suitable model.
1. What is your product? It is better if there is a video showing the viscosity of the product.
2. What is the volume range (The Min. ml/g and Max. ml/g) of your bags/pouches?
3. What is the output per hour? 
4. What is the power system standard in your factory? For example, this series filling machine needs AC 1 phase 220V 50Hz (standard) of the power system to drive. It also can be customized AC 1-phase-110V /240V & 50Hz /60Hz (Choose one).
5. Do you have the bag/spout pouch supplier and sample?  We also can introduce our partners who are good at designing and manufacturing bags to you if you don’t have or want more references.
Tips:
There are 3 factors that affect production speed:
a) your bag volume, bigger bag slower speed;
b) the viscosity of your product, higher viscosity slower speed;
c) the most important factor, the operator inserting bags speed and proficiency.
For example (the empirical data of output by a skilled operator):
BD1410/BD1410A/BD1410B2/BD1410C: 100ml→2,800-3,200 bph; 200ml→2,500-2,800 bph; 300ml→2,000-2,400 bph; 500ml→900-1,200 bph;
BD1410A2/BD1410B3: 100ml→3,100-3,700 bph; 200ml→2,800-3,300 bph; 300ml→2,300-2,900 bph; 500ml→1,200-1,700 bph.

Videos of all models are shown on the YouTube channel

The difference between the popular filling nozzle and the anti-drip filling valve & nozzle is shown on YouTube https://youtu.be/HUMzbRfsfA4
The BD1410 video shown on YouTube is https://youtu.be/vktlqUsavOY
The BD1410A video shown on YouTube is https://youtu.be/YbH5ORjG3e0
The BD1410A2 video shown on YouTube is https://youtu.be/UxMZ1sl6PNo
The BD1410B video shown on YouTube is https://youtu.be/ttbnaDhMFTc
The BD1410B2 video shown on YouTube is https://youtu.be/4Wbm6L06BKA
The BD1410B3 video shown on YouTube is https://youtu.be/8bQBHCojyLM
The BD1410C video shown on YouTube is https://youtu.be/MHr5ylvCtVU
BD with PVC Belt Conveyor video shown on YouTube is https://youtu.be/gh4--0DAx4A

We have our own patent of the anti-drip valve and filling nozzle.
Before determining the purchase, you can compare it with other similar machines. The anti-drip valve can suck the excess liquid back to the pipeline of the filling machine after filling bags, so as to avoid spraying to the outside of the bag and the machine. Then avoid polluting your machine. It also saves raw material costs and reduces cleaning work. YouTube link: https://youtu.be/Q1rvDBXu6-g

Configuration contrast

		BD1410	BD1410A	BD1410A2	BD1410B2/C	BD1410B3
1	Delta touch screen	Yes	Yes	Yes	Yes	Yes
2	Delta PLC system	Yes	Yes	Yes	Yes	Yes
3	CHINT electrical equipment	Yes	Yes	Yes	Yes	Yes
4	Omron Power supply	Yes	Yes	Yes	Yes	Yes
5	AirTAC air cylinder	Yes	Yes	Yes	Yes	Yes
6	Food-grade silicone hose	Yes	Yes	Yes	Yes	Yes
7	SUS304 Centrifugal pump	Yes	Yes	Yes	No	No
8	SUS304 piston pump	No	No	No	Yes	Yes
9	Pop filling nozzles	Yes	No	No	No	No
10	Anti-drip valve & filling nozzles	No	Yes	Yes	Yes	Yes
10	Low viscosity liquid	Yes	Yes	Yes	Yes	Yes
11	High viscosity liquid	No	No	No	Yes	Yes
12	Upgraded control system	No	No	Yes	No	Yes

Critical size of the bag

We also can design filling nozzles for you according to your bag.

 

About the warranty and shelf life

A different model is equipped with corresponding free spare parts (Generally speaking, enough for one year) and tools.
It is a warranty period of 12 months after arriving at the buyer's factory, providing non-human damage.
The seller will send spare parts to the buyer for free if they were not caused by the unreasonable operation in the warranty period. Otherwise, the buyer pays for all costs.
Train buyer’s technician in our factory is free. The round trip charges are paid by the buyer.
The seller sends engineers to the buyer’s factory to install the machines and train the buyer’s technicians if the buyer requires them.
The buyer needs to pay for all of the round-trip charges for the seller's engineers, including the visa fee, air tickets, the local accommodation, the food, the local traffic charges, and so on.
The buyer also needs to pay for each of the seller's engineers USD 100 per day as salary.
Including expenses and wages incurred due to the quarantine caused by the COVID-19.
Provide detailed and professional manuals and videos to show how to operate, install and maintain machines and construction drawings; before delivery, connect and debug all equipment according to the workshop layout, and paste the mark. Simultaneously shoot the video and save it to the U disk; provide services online via email, WhatsApp, and WeChat.
 

Operation Video of BD1410B3

We supply a printed manual, a USB disk which was saved operation videos (show how to operate, repair, and maintain, etc.), and online service. You also can download it online.

01. How to Install the receiver groove
02. How to quick start BD1410B3

03. Touch screen keys and functions
04. How to adjust filling volume
05. How to lubricate piston pump
06. How to replace O-rings of piston pump
07. How to lubricate anti-drip valve
08. How to replace O-rings of anti-drip valve
09. How to replace seal pad
10. How to replace heating pipe
11. How to replace thermocouple
12. How to replace temperature controller
13. How to check mushroom button
14. How to adjust bag clamper pressure
15. How to test secondary pressure
16. How to replace filling nozzle